Top 3 Overlooked Safety Risks in DIY Fiberglass Projects

July 22, 2025 4 min read

Top 3 Overlooked Safety Risks in DIY Fiberglass Projects

Fiberglass work is everywhere in the DIY community.Whetheryou’re restoring a boat, reinforcing panels, or repairing composite structures, fiberglass offers strength, versatility, and affordability. However, with its growing popularity comes an overlooked truth—many DIYers underestimate the safety risks. Ignoring these can lead to long-term health problems and accidents that sideline your project goals. 

This guide explores the top three most forgotten safety hazards in DIY fiberglass work.We’ll detail how to avoid them using affordable tools and proper practices. By the end,you’ll know how to protect yourself while getting the results you want. 

WhyDIY Fiberglass Work Is Surging? 

DIY fiberglass projects are booming for a reason. Fiberglass is lightweight but strong, resists water andcorrosion, and sets beautifully with the right resin. From boat repairs to artistic resin tables, the creative possibilities arenearly endless. But before you plunge your hands into that next batch of resin,it’s crucial to remember that safe preparation is as important as craftsmanship. 

Let's explore the three risks youcan't afford to ignore. 

Risk One Breathing in Fiberglass Particles 

Invisible Dangers in the Air 

Cutting, sanding, or mixing fiberglass releases fine glass particles and dust that can float throughout your workspace. These microscopic fibersaren’t just an irritant; they can lodge deep in your respiratory tract. 

Short-term Health Problems 

  • Itchy throat and persistent coughing 

  • Runny nose and sinus irritation 

  • Difficulty breathing (in severe cases) 

Long-term Consequences 

Repeated or prolonged inhalation of fiberglass dust is linked to more serious respiratory problems. Some studiesindicatepossible links to bronchitis or, in rare cases, more chronic lung conditions if safety measuresaren’t followed over many years. 

Safety Steps for Clean Air 

  • Wear anapproved respirator. Basic dust maskswon't cut it when fine glass is in the air. 

  • Ventilate your work area.Use fans or work outside to keep air moving and particles away from your lungs. 

  • Wet-sand whenever possible.Dampen surfaces before sanding to trap particles and keep dust levels low. 

  • Clean up thoroughly. Use aHEPA-filter vacuum (not a regular household vacuum) to remove dust from all surfaces, including your clothes. 

Risk Two Skin Irritation and Fiberglass Dermatitis 

How Fiberglass Affects Your Skin 

Fiberglass strands may be microscopic, but their edges are sharp and relentless. Direct contact leaves you with itchiness, redness, or more severe skin reactions known as fiberglass dermatitis. 

Signs of Trouble 

  • Red, inflamed skin especially on your hands and forearms 

  • Persistent itching or burning sensation 

  • Small, raised bumps or even blisters 

Protective Measures for Your Skin 

  • Wear nitrile or latex gloves.Never work barehanded, even for ‘quick’ fixes. 

  • Dress for protection. Long sleeves, long pants, and protective coveralls will stop fibers from reaching your skin. 

  • Tuck and seal.Tuck sleeves into your gloves and secure collars to prevent particles from sneaking inside. 

Remedies for Accidental Exposure 

Accidentally handled fiberglass with bare skin?Don’t panic: 

  • Rinse gently with cool water.Avoid warm water, as it can open pores and trap fibers. 

  • Use adhesive tape. Lightly press tape onto your skin and peel away to remove fibers before washing with mild soap. 

  • Avoid rubbing! This just drives fibers deeper and increases irritation. 

Risk Three Eye DamageFrom Fiberglass Splashes and Debris 

Eyes at Risk While Working with Fiberglass 

Whetheryou’re mixing resin, cutting mats, or sanding, your eyes are a prime target for drifting fibers and accidental splashes. These sharp particles can cause discomfort, scratched corneas, or in the worst-case scenario, long-term vision issues. 

Typical Risks Include 

  • Tiny glass shards landing on your eye surface 

  • Resin splashes during mixing 

  • Unnoticed particles that enter when you wipe sweat or rub your eyes mid-project 

Best Practices for Eye Safety 

  • Always wear wrap-around safety glasses or goggles.Regular eyeglasses are not enough. 

  • Check your goggles for a tight seal.Even small gaps can allow fibers in. 

  • Change out protective eyewear if it gets scratched. Scratches hamper visibility and could distract you during critical steps. 

What to Do if Fiberglass Gets in Your Eyes 

  • Immediately flush your eyes with clean, lukewarm water for at least 15 minutes. 

  • Don’t rub! Rubbing can embed fibers deeper and scratch your cornea. 

  • If irritation continues, or if you suspect a piece of fiberglass is still stuck, seek medical help. 

Extra Safety Tips for Home Fiberglass Projects 

Reading Counts:Thoroughly review all product labels and safety instructions. 

Stay Organized:Keep your workspace tidy.Designate specific areas for cutting, sanding, and resin mixing to prevent cross-contamination and accidents. 

Proper Disposal: Collect fiberglass scraps and dust in sealed bags. Consult your local waste guidelines for safe disposal; never burn fiberglass waste due to toxic fume risks. 

Be Aware of Allergic Reactions: If you notice rash, swelling, trouble breathing, or other unusual symptoms after fiberglass exposure, seek medical helpimmediately. 

Build Safely and Confidently with True Composites 

Fiberglass projects unlock a world of creativepossibility. Yet, many DIY enthusiasts neglect essential safety steps untilit’s too late. By understanding and addressing the top overlooked dangers—inhalation of particles, skin contact, and eye exposure—you take meaningful steps to protect your health for the long haul. 

True Composites is on a mission to empower marine DIYers, repair professionals, and composite fabricators to achieve safer, professional-quality results from their DIY fiberglass adventures.Build smarter. Build safer. And enjoy every step of your fiberglass transformation.